Alternative Alloy Study for Hole Fill and Copper Dissolution

Idea/Definition Information
Actual Project Stage: 
Idea and Definition
Project Category: 
Lead-Free
Project Leader Company: 
Nihon Superior
Background: 

 

Erosion of lands and traces due to copper dissolution is one of the key issues in lead-free assembly.
Copper dissolution tends to occur especially in wave soldering and reworking of through-hole joints.
Many of the alternative alloys that provide low Cu dissolution may require longer dwell times to achieve hole-fill.
Problem: 

 

 There are not identified process parameters for hole-fill with alternative alloys for thick boards.
 The difference in Cu erosion in both wave solder process and rework process has not been experimentally identified.
Approach: 

 

A designed experiment to Identify process parameters to
achieve hole-fill with alternative alloys for thick boards.
 
• Measure Cu erosion in both the
wave solder process and rework
process.
• Determine Cu erosion rate for each
process.
HDP User Group Project Facilitator: 
Jack Fisher
Key Participants: 

 

Alcatel-Lucent, Celestica, Cisco, Dell, Flextronics, IBM, Tekelec, Philips, Nihon Superior